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viper grinding process

how viper grinding changed the aerospace industry

The viper grinding process involves pre-formed small diameter grinding wheels that are used as tools on CNC machining centres to accurately machine features on nickel alloy turbine blades. The process is much faster than superabrasive grinding and far more flexible than the creep feed grinding process

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viper and high-speed stroke grinding

Aug 10, 2020 · Viper grinding is a type of surface grinding process developed and patented by Rolls-Royce plc [1] in the 1990s. The acronym stands for “ Vi trified P erformance E xtreme R emoval”

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larger viper grinding - pes media

Mar 05, 2013 · The VIPER process patented by Roll-Royce was first introduced in 2001. An improvement over Makino’s smaller G5, i-Grinder model, the G7 uses two roll stacks to dress the grinding wheels. This allows the flexibility to produce a greater variety of components without having to change the rolls, reducing unproductive time and better suiting the

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flexible grinding, no grinder required | modern machine shop

Dec 15, 2002 · The Viper grinding process involves pre-formed small diameter grinding wheels that are used as "tools" on CNC machining centers to accurately machine features on nickel alloy turbine blades. The process is much faster than superabrasive grinding and far more flexible than the creep feed grinding process previously employed at Rolls-Royce

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flexible grinding, lean manufacturing, cnc machining

The VIPER process is much faster than superabrasive grinding and far more flexible than creep feed grinding. Flexible Process. A VIPER cell consists of two VIPER-adapted Makino A55 machining centers and a pair of coordinate measuring machines (CMMs), all served by a Fanuc robot. Input to the cell uses a roller conveyor equipped with video-based

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achieving stringent quality needs - industr

Jun 20, 2018 · The Viper grinding process, developed by Rolls Royce, Tyrolit and Raysun, uses a completely new approach. Firstly, grinding wheels with a diameter of 300 mm are generally used without CD grinding. Secondly, special nozzles are used to inject the cooling lubricant at 50 to 70 bar at right angles into the grinding wheel and away from the grinding

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advanced grinding processes (viper grinding) flashcards

What does VIPER stand for? Very Impressive Performance Extreme Removal. What does the patented process (by Rolls-Royce plc) involve? High stock removal rates are achieved by a combination of high pressure coolant, dynamic positioning of nozzles and directing of the jet coolout with respect to grinding zone, porous grinding wheel and high

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hybrid processes in manufacturing - sciencedirect

Jan 01, 2014 · Another important media-assisted grinding process is the so-called Viper-Grinding (very impressive performance extreme removal grinding) as a replacement for creep feed grinding of nickel-based alloys using CBN wheels. High-pressure coolant is employed, both through the spindle and via a programmable coolant nozzle

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new tyrolit wheels for viper grinding

Feb 27, 2008 · Austrian abrasives manufacturer, Tyrolit, who together with Rolls-Royce and Raysun engineers invented and then developed the well known Viper grinding process, will launch the new VIPER ULTRA range of grinding wheels, which greatly extend grinding performance on normally difficult to machine nickel alloys

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machining centres developed for grinding | emerald insight

Dec 01, 2000 · In the viper grinding process, vitrified, aluminium oxide wheels of typically 220mm diameter by 40mm wide are employed in creep feed grinding mode. These inexpensive wheels have, it is reported, been found to machine long-chipping, sticky, nickel-based alloys faster than cubic boron nitride

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speed viper - klingelnberg

Maximum flexibility in the grinding process. Speed Viper platform covers a broad range of components (large travel paths) Integrated, automated configuration of table drive parameters based on workpiece inertia. Automatic tool clamping system for minimal set

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